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A Portable Satellite Internet Hotspot - Worldwide - Photo Gallery
Page updated June 16, 2021
The Toughsat Flyaway VSAT, Ground Control's flagship product, is a complete portable auto-acquire satellite system designed for easy deployment and operation delivering speeds of 20 Megabits per second download by 5 Mbps upload using optimized iDirect satellite Internet services. These mobile systems may be used with any iDirect provider worldwide and there is no required certification to operate... This solution is one-button auto-deploy Internet and & phone connectivity from anywhere.
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Flyaway Brochure
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The portable Flyaway Toughsat mobile satellite system, manufactured by Ground Control, is easily transported and deployed from its wheeled cases by one person for high-speed satellite Internet and phone service from anywhere. Our performance iDirect service delivers broadband satellite Internet speeds of 20 Mbps down (Megabits per second) by 5 Mbps up. And since the system includes an integrated Wi-Fi access point, this portable mobile satellite dish becomes a multi-purpose hotspot and phone connection point in minutes. Our pricing reflects complete ready-to-go systems. Please don't be mislead by less expensive solutions that fail to include routers, radios, or other necessary equipment in their pricing.
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Our Flyaway Toughsat is more than a traditional flyaway VSAT system, in that it is designed mount in ALL locations that mobile VSAT systems could be mounted, such as on ground, on top of a vehicle, truck, trailer, or even transported in the back of an SUV. The multi-functional stabilization brackets work for both ground mounting and roof-rack "fly-and-drive" mounting... even on rental vehicles. And note this stabilizing bracketing is not required for ground mounting if there is no wind, making setup a breeze in minutes.
Since the Flyaway case is impervious to weather, secure it to any mobile surface such as a flatbed trailer. The case lid can be on or off as desired. The electronics are in their own rolling case and can be safely located and stored. A 50 foot cable run can place the electronics anywhere they are needed and the dish removed from foot traffic.
For semi-permanent installations on top of trucks and trailers, you may purchase the inexpensive mounting plate and affix this plate to any rig. Simply remove the 6 nuts that hold the Toughsat to the Flyaway case, and then fasten it mounting plate on the rig. Use the same cables and rolling rackmount equipment and you've got a fully functional "permanent" roof mounted mobile VSAT.
Total location flexibility - It's a Toughsat... and can be operated by one person with one button connectivity.
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Once the system is assembled (see video above) operation is as easy as pressing the "Deploy" button. The system will deploy, lock on satellite, and in a few minutes create a Wi-Fi access point for high-speed Internet automatically. It's that simple! |
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- The Toughsat XP .98 or 1.2 meter mobile system inside reinforced case (shippable).
- The Toughsat TS2 ACU (1 RU) with integrated 4-port wireless router.
- The iDirect Evolution X7 satellite router for 20 x 5 Mbps speeds.
- Power conditioner (1 RU) for 8 AC plugs. Flyaway may be powered by small 150 watt inverter.
- 25' (7.6 m) cable run. Place electronics case at distance from dish. 50' and 100' runs available.
- The rolling rackmount case (6 RU front 6RU back) for system electronics (shippable).
- A taller 8RU rolling rackmount case available.
- There is available space in case for customer electronics such as VPN or video encoder.
- The .98 or 1.2 meter dish with reinforced, double stitched, heavy-duty shippable bag.
- Fly-and-drive & ground mount bracketing with dolly in a heavy-duty bag (shipping compliant).
- Quick-release dish - No tools needed for full assembly (if not using ground mount bracketing).
- Optional Honda EU1000i ultra-quiet 1000 watt or EU2000i - 2000 watt portable generator.
- Standard warranty - 1 year parts and on-site labor.
- Extended 12 & 24 month warranties and lifetime radio electronics warranties available. more
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- Heavy-duty all-weather construction, fully designed and manufactured by Ground Control.
- Bundled with our performance iDirect service providing 20Mbps x 5Mbps Internet speeds.
- We offer special service pricing for public safety organizations. SAFECOM compliant.
- The Flyaway Toughsat may be deployed and operated by anyone with little or no training.
- Establishes wireless "G" network (100' radius) automatically - extend to 1/2 mile with antenna.
- Works in extreme environments (rain, hail, hot, cold). The case lid is unaffected by weather.
- Ideal for VoIP phone service with low latency (500-650ms) iDirect. VoIP phone service.
- The XP is rated to stream live video at 4000 Kbps CIR 1:1 With our streaming services.
- SNG rated. Perfect for news stations or live event broadcasters.
- Excellent back-up Internet for emergency organizational use... activate Internet service anytime.
- Fly-And-Drive bracketing is universal, even for most vehicle roof racks, including rentals.
- Setup and operation requires little or no training.
- Can be moved, setup and operated by one person.
- 150 watts max draw (90w average). Flyaway may be powered by a $50 vehicle mini-inverter.
- Works with any country power. US, UK, EU, AU, and Brazil power plugs available.
- .98m dish will withstand winds speeds of 20 MPH (32kph) without added weight. More Info
- A powerful 6 watt transmitter (BUC).
- All system bags/cases are under UPS-FedEx-DHL shipping weight limits.
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We bundle the Toughsat Flyaway system with our performance iDirect service for up to 20MB down and 5MB up speeds. However, the Toughsat is capable of operating with many other Ku-band services offered by other providers. Please speak with a Ground Control sales representative regarding your project requirements.
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North America iDirect Plans on G18 and SES2
Ku-Band service for Fixed or Mobile satellite systems |
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- North America
Public Safety organizations have access to special unlimited use satellite services at lower prices for both our fixed and mobile satellite systems. Packages include the Red Phone designed for voice communication when everything else is offline. - more |
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Dual Matrix Service
A Fully Redundant Satellite Infrastructure
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Ground Control's two North American teleports service two different high-performance satellites that operate independent of each other. With the Dual Matrix service, a single mobile satellite dish may connect with either of the satellites at any time, no matter the plan they subscribe to. more
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Dual Satellites
Dual Teleports
Dual Hubs
Dual Networks
Dual Backbones
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VoIP Phone & Phone Service
$49 a month for 1000 free minutes each month |
Have 1 to 10 phones that work like any phone on any desk. These phones are optimized and preconfigured to plug-and-play with our iDirect service. We offer several phone hardware solutions and service that is just $49 per month per phone line.
More information on VoIP Phone Service from Ground Control. |
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Red Phone - Critical Voice Communications (North America)
$49 Annually - Includes Phone - Unlimited Voice Minutes |
Red Phones are able to stay connected to other Red Phones anywhere in North America during the most sever outage of any kind using the Ground Control Satellite Network. Unlimited talk time and annual $49 fee includes the cost of the phone - more on Red Phones |
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| WiFi Antenna - 1/2 Mile Range - $299 |
These high-gain antennas can extend WiFi range of the Flyaway up to 1/2 mile away to any wireless device. The two antennas affix to bulkhead type N connectors that are easily removed for transportation. Twist caps cover the exposed connector during transportation. An excellent addition for any Flyaway case. Larger Picture |
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| 1000 Watt Honda EU1000i Generator - $999 |
Select the portable ultra-quite generator that is housed inside of the generator cabinet on the T-100 trailer. More Information |
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| Quick Release Dish - Now Standard Equipment |
All Flyaway dishes now ship with the no-tools, Quick-Release dish mounting system. |
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| Flyaway Roof-Mounting Bracketing - Now Standard Equipment |
All Flyaway systems also ship with roof-rack bracketing to allow the Flyaway to be mounted on top of a vehicle. Excellent for rental vehicles. |
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Long Range Cordless Phones In Case - Up to 90 phone supported
$4,595 includes 4 handset phones in 1RU shelf and base station |
This rackmount solution places 4 long-range 2-mile cordless phones inside of the Flyaway Case. This system includes the Durafon Pro base station and 4 handset phones and charge cradles - All pre-configured and ready to use with our Flyaway system. May support up to 4 individual phone lines.
Long Range Phone Information
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Permanent Mounting Plate - $300
Permanent Mounting Plate w/ 50' Cabling - Call |
Affix this mounting plate to a truck or trailer roof for a permanent mount for the Flyaway system. Simply remove the 6 nuts that hold the Toughsat to the Flyaway case and secure it to the permanent mount. Please contact Ground Control for roof-mount installation, as some installs will want a certified installer since roof penetration is required. |
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| Extended & Lifetime Warranties |
Ground Control offers extended warranties to our Flyaway mobile systems as well as a $25.95/mo lifetime warranty on radio electronics that includes the satellite router, the BUC transmitter, and the LNB. More. |
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Main Flyaway Case - All Toughsat Systems
The case dimensions of 1.2 m Flyaway are identical to .98 m Flyaway, only the dish itself is larger. |
| Transmitter (BUC) Size (XP) |
6 watts |
| External Dimensions L x W x H |
61.25" x 21.75" x 16" (155.6 x 55.24 x 40.64 cm) - all cases |
| .98 Meter Weight (loaded) |
149 lbs (67.59kg) - Under UPS/FedEx/DHL shipping weight limits |
| 1.2 Meter Weight (loaded) |
160 lbs (72.57kg) |
| Toughsat XP Details |
Toughsat XP .98 & 1.2 meter mobile satellite system |
| Satellite Dish & Bag |
| .98 Meter Dimensions |
39"W x 4"D (99 x 10.16 cm) |
| .98 Weight (with dish) |
26 lbs (11.79 kg) |
| 1.2 Meter Dimensions |
48"W x 5"D (122 x 12.7 cm) |
| 1.2 Weight (with dish) |
35 lbs (15.88 kg) |
| Rackmount Electronics Case (6RU front, 6RU Back 19" wide x 19" deep) - 8RU and 10RU cases available |
| External Dimensions L x W x H |
21.75" x 24.75" x 14 (55.24 x 62.86 x 35.56 cm) |
| Weight (loaded) |
33 lbs (14.97 kg) |
| Rackmount Components |
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TS2 ACU 1 RU (Wireless "G" Router AP w/ 100' radius range) |
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iDirect Evolution X7 Gateway - Satellite modem 1 RU |
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Power Conditioner 1 RU (with 8 AC plugs) |
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2.5 RU available space for customer use (6 RU for back rack mounting) |
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25' (7.6 meter) cable run. 50' and 100' cable runs optional. |
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Power plug types - US (standard). Optional UK, EU, AU, Brazil |
| Fly-And-Drive Bracketing & Dolly Bag (same for both .98 and 1.2 meter systems) |
| External Dimensions L x W x H |
62" x 8" x 8" (158 x 20 x 20 cm) |
| Weight (loaded) |
28 lbs (13 kg) |
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Toughsat Flyaway Brochure |
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Toughsat XP Brochure and Specifications |
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| TOUGHSAT XP Satellite Dish Specifications - Link to Toughsat XP Page |
| NETWORK (iDirect Services) |
| Satellite G-18 max speeds with 6 watt BUC |
20 Mbps Download x 5 Mbps Upload |
| Satellite SES2 max speeds with 6 watt BUC |
20 Mbps Download x 5 Mbps Upload |
| Satellite Gateway |
iDirect Evolution X7 router |
| Public IP Address |
Included |
| TOUGHSAT TS2 ACU (Antenna Control Unit) |
| Type |
Rackmount 1RU front panel control. 12" depth |
| Integrated Router |
Cisco Linksys with 4-port LAN. |
| Integrated Wireless Access Point |
802.11 "G". 100' radius standard |
| DHCP |
Wireless and 4 port LAN |
| Wireless Security |
WPA (TKIP) WPA2 (AES) + WEP 64 and 128bit |
| NAT |
Supported by included router |
| Firewall |
Supported by included router |
| Port Mapping & Port Triggers |
Supported by included router |
| QoS, ToS, MAC Address Clone, RIP v1 RIP v2 |
Supported by included router |
| Networkable clients machines |
Unlimited |
| ACU Power (includes dish, router & Wi-Fi |
Average 15 watts. Max 40 watts |
| SATELLITE DISH |
| Reflector Type |
1.2 or 0.98 square meter effective area |
| Mount Geometry |
3 axis motor drive (elevation, azimuth & skew) |
| Deployment Sensors |
GPS & tilt sensor +- 0.1° |
| MAXIMUM MOUNT ROTATION |
| Azimuth |
410° |
| Elevation |
165° |
| Polarization |
+-95° |
| RF INFORMATION |
| Transmit Power |
6 watts |
| Frequency Receive |
10.96 - 12.75 GHz |
| Frequency Send |
13.75 - 14.50 GHz |
| POWER REQUIREMENTS |
| Power |
100 to 240 volts AC, 50 to 60 Hz |
| Power Plug Types Available |
US (standard). Optional UK, EU, AU, Brazil |
| Dish Electronics |
15 watts average draw. 40 watts Max. |
| iDirect Router |
75 watts average draw. |
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The Flyaway Toughsat is often used with emergency services that need a quick and portable auto-pointing VSAT antenna for both high-speed Internet and voice (phone) communications. |
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Here the Flyaway is being used by a radio station to stream their program from a festival. |
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The largest case of the Flyaway system is 62" (155cm) long and can fit in most SUV storage areas. To save space inside, you can also secure the all-weather case to a vehicle roof rack.
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The Flyaway establishes a 100 foot radius wireless "G" access point for broadband connectivity to any in-range wireless device including smartphones and wireless computers. The WiFi range can be extended to half-mile with an optional high-gain antenna the we offer for $300. |
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The 1.2 meter Flyaway Toughsat XP (shown above) fits in the same sized case as the .98 meter. The 1.2 meter dish is 48" inches or 1.22 meters in diameter. The .98 meter dish is 39" inches or .99 meter in diameter. Both dishes have their own bags. |
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The 1.2 meter satellite dish in the weather resistant, heavy-duty shippable bag (48" diameter) behind the flyaway case. Note the quick-release dolly wheels for easy movement of the case over even or uneven terrain. |
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The Toughsat TS2 ACU has easy one-button "Deploy" and "Stow" buttons for simple operation. The web Interface also allows the system to be monitored and controlled.
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The Flyaway is easily setup on the ground in minutes. Often the ground mounting bracketing is not necessary if there is no wind and the surface is even. Power to the Flyaway may be supplied by an optional 1000 or 2000 watt portable Honda generator, or by a 400 watt mini inverter. more on power |
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The universal fly-and-drive bracketing may mount the flyaway to most roof-racks, including rental vehicles. |
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The three piece system (4 pieces with fly-and-drive bracketing) is designed to be moved and assembled by one person (the rackmount and VSAT cases have wheels). |
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Popular with first responders and other emergency agencies, the Flyaway is a portable broadband hotspot that supports VoIP phone services for on-site personal. |
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The dish bag for the Flyaway has been designed with high strength material for rugged use. It may be easily shipped to any location. |
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All Flyaway systems come with a quick-release dish that requires no tools for assembly. The quick-release will shave minutes off assembly over the standard 4 bolt dish. |
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Here the Flyaway is mounted on top of a Suburban. The Flyaway may be mounted on any kind of roof rack of any vehicle. This solution gives WiFi Hotspot connectivity to any location instantly. |
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The electronics case is 6RU front & 6RU back (19" by 19" deep). Included are the Toughsat TS2 ACU (1RU x 12" d), the iDirect Evolution X7 (1RU x 12" d), and an 8 AC plug power-conditioner (1RU x 15" d). The cable run length is 25' (7.6 meters). Longer 50' and 100' runs available. There is significant space available for adding additional equipment. |
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The Toughsat system is designed for extreme weather. Aluminum light weight construction and drain holes allow the case lid to be unaffected by rain. The rackmount electronics case may be sealed (with the lid) for a water resistant wireless "G" access point. |
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Mobility and flexibility. The waterproof case top and electronics are stored in a SUV's cargo space. The cable to the dish on the roof can be threaded through a slightly open window. |
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Operation of the Toughsat for deploy or stow, can either be from a connected computer, or by pressing a button on the front of the ACU. Everything is automatic and there is no configuration required. Here is a view of front and back of Toughsat TS2 ACU. |
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When compared with other Flyaway solutions, the Ground Control case size makes it a preferred solution because it is easy to move, transport, and operate by one person.
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Both the Toughsat and the exposed bottom part of the case are designed for extreme environments and travel. Power can be supplied by a small mini-inverter. |
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The fly-and-drive system is perfect for streaming live video from sporting events. See more on video streaming services from Ground Control |
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The fly-and-drive bracketing will mount on most kinds of vehicle roof racks of most heights. |
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The connector block on the Flyaway case is easily accessed. The ACU connector is submarine rated, and all connectors have weather caps when not in use. |
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Ground Control offers long-range cordless phones that are able to keep you connected up to 2 miles from the Flyaway case. Each phone handset is issued its own phone number and can place or take calls from anyone, including other handsets. These phones use the Ground Control VoIP phone service. |
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Since the Flyaway is an auto-acquire satellite dish, it can repoint from anywhere in a few minutes providing emergency backup Internet and phone to organizations from any location. Fixed satellite dishes need to be repointed by a certified satellite installer, which is not normally not quickly available after a hurricane. |
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Combine a Flyaway case with a T-100 self-contained trailer. This is the ultimate in communications flexibility. The T-100 trailer is manufactured by Ground Control. More Info |
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TOUGHSAT XPOur flagship mobile satellite system
manufactured and supported by us.
Read more
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